Lean manufacturing

Lean manufacturing or lean production is aimed at realizing maximum value for the customer with as little waste as possible. Unfortunately, you can’t solve this with software alone, but you can offer tools that make waste more visible so that you can avoid or at least reduce it. One of the most important conditions is good information and communication at the right time.

Paperless production!

OEE-software - Lean-manufacturing - Production-software - Maintenance-Management - Warehousing - Quality-control

MES-systeem - Productiesoftware - Grafische-plantafel - Grafisch planbord

Improve delivery reliability

The precondition for good delivery reliability is a short or at least consistent throughput time for production orders. A well-performing machine park is a first requirement. Only on this condition a graphical planning board can be a surplus value. The MyPlantFloor graphical planning board provides a real-time graphical overview of the production planning, taking into account achieved OEE and any planned stoppages, for example, changeover time, breaks, unplanned shifts, scheduled maintenance, etc…. The planning board clearly shows whether you can complete an order before the specified time. More information…

Improve delivery reliability

The precondition for good delivery reliability is a short or at least consistent throughput time for production orders. A well-performing machine park is a first requirement. Only on this condition a graphical planning board can be a surplus value. The MyPlantFloor graphical planning board provides a real-time graphical overview of the production planning, taking into account achieved OEE and any planned stoppages, for example, changeover time, breaks, unplanned shifts, scheduled maintenance, etc…. The planning board clearly shows whether you can complete an order before the specified time. More information…

MES-systeem - Productiesoftware - Grafische-plantafel - Grafisch planbord

Digital work instructions

Every order is provided with documents and/or video images so that correct task execution is guaranteed. Online order details, product details, packing instruction, safety instruction, stacking plans, tools, machine set points, quality data, etc. In addition, autonomous maintenance or other operator tasks appear as a clear message in the operator screen.

MES-systeem - Productiesoftware - Digitale werkinstructies - Documentatie - Verpakkingsinstructie - Veiligheidsinstructie - Stapelplan
OEE-verbeteren - SMED-lean - Omsteltijden-verkorten - Omsteltijdreductie

Faster changeover with the SMED module

Changeover time is often one of the biggest OEE losses, especially when production orders get smaller. MyPlantFloor generates a changeover instruction and calculates a planned changeover time based on product definitions. Employees are better informed about the actions and the expected duration of the changeover. Not only operators but also colleagues from logistics, maintenance and quality. Anticipate instead of reacting.  More information…

Faster changeover with the SMED module

Changeover time is often one of the biggest OEE losses, especially when production orders get smaller. MyPlantFloor generates a changeover instruction and calculates a planned changeover time based on product definitions. Employees are better informed about the actions and the expected duration of the changeover. Not only operators but also colleagues from logistics, maintenance and quality. Anticipate instead of reacting.  More information…

OEE-verbeteren - SMED-lean - Omsteltijden-verkorten - Omsteltijdreductie

Labeling and scanning of finished product

Finished product registration is done by providing each SKU (Stock Keeping Unit) with a label, which can be registered with a barcode scanner. All functionality for controlling the label printer is present. In many cases scanning takes place directly in the ERP system, but it is also possible to handle this within MyPlantFloor. Each scanned SKU is directly fed back to the operator screen and the feedback frequency to ERP is adjustable. More information…

MES-systeem - Productiesoftware - Label-management
Maintenance-Management-software - Onderhoudsbeheersysteem - EAM - CMMS - User-Skills

Skill Matrix

Manage employee training, skills, certifications, authorization and security clearance. Make sure that it is clear at a glance which skills and qualities are available in the team and for which line how many employees have the necessary skills. More information…

Skill Matrix

Manage employee training, skills, certifications, authorization and security clearance. Make sure that it is clear at a glance which skills and qualities are available in the team and for which line how many employees have the necessary skills. More information…

Maintenance-Management-software - Onderhoudsbeheersysteem - EAM - CMMS - User-Skills

Online quality registration

Operators can periodically enter all data that can influence the quality of the product via the operator screen. Examples are: weight check, check of torque wrench, check of metal detection, check of temperature, etc. The intervals for checking can be determined per product / machine combination on the basis of time, pieces or other triggers such as start of a run, end of a run, change raw material, etc…. All data is stored per production order and is easy to view. Learn more…

Kwaliteitscontrole software - Kwaliteitsbeheer - Kwaliteitsmetingen - Kwaliteitsadministatie - Control-Chart-gewicht
QC Quality control - Kwaliteitscontrole software - Kwaliteitsbeheer - Traceerbaarheid - Track-BOM-en-Lot-nummers

Traceability

For this part, MyPlantFloor uses the integrated warehouse management system. Raw materials are provided with a unique number / barcode label on receipt per container/pallet and stored at a location. The unique number forms the link to product, supplier and possibly product-specific data such as: best before date, viscosity, lot code, production date, carrier, etc…. In this way a comprehensive administration of all track & trace important information that is also easily accessible. Learn more…

Traceability

For this part, MyPlantFloor uses the integrated warehouse management system. Raw materials are provided with a unique number / barcode label on receipt per container/pallet and stored at a location. The unique number forms the link to product, supplier and possibly product-specific data such as: best before date, viscosity, lot code, production date, carrier, etc…. In this way a comprehensive administration of all track & trace important information that is also easily accessible. Learn more…

QC Quality control - Kwaliteitscontrole software - Kwaliteitsbeheer - Traceerbaarheid - Track-BOM-en-Lot-nummers

Storage of process data

The integrated data historian function provides registration of time-related production and process data that can influence the quality of a product. Example is pasteurizer temperature. Real time and historical trends (with export option to excel) and reports show the progress of data with limits and target values. Operators receive a clear warning on the screen if variables threaten to go outside the set limits and can therefore cause a loss of quality. Learn more…

Datalogger - Historian - Procesdata-opslag - Rapport-QC-kwaliteitsanalyse
QC Quality control - Kwaliteitscontrole software - Kwaliteitsbeheer - Glasbreuk-registratie

Glass breakage registration

Any form of glass breakage within the Food & Beverages sector should be carefully recorded. MyPlantFloor has developed a glass breakage module for this. For each incident, you can accurately record where and when it happened, how it was cleaned and checked, so that you also comply with legal regulations in this area. More information…

Glass breakage registration

Any form of glass breakage within the Food & Beverages sector should be carefully recorded. MyPlantFloor has developed a glass breakage module for this. For each incident, you can accurately record where and when it happened, how it was cleaned and checked, so that you also comply with legal regulations in this area. More information…

QC Quality control - Kwaliteitscontrole software - Kwaliteitsbeheer - Glasbreuk-registratie

Complaint registration

Every complaint, comment, improvement idea, etc.. can be easily and clearly recorded in the reporting system or complaint registration system. This system is a cloud solution and is separate from MyPlantFloor. Thanks to the complaints registration system, no complaint will remain invisible. In addition, by choosing a subject, the complaint immediately ends up in the right department and customers with direct access can also follow complaints.

QC Quality control - Kwaliteitscontrole software - Kwaliteitsbeheer - Klachtenregistratie-software

Full transparency for all disciplines

Advantages

  • Our products have a modular structure. You only choose and pay for those modules that are of interest to you.
  • Our products are web-based so that all information is available everywhere and in real time. We offer the products as a service in the cloud or on-premises.
  • Our products are standard solutions that can be quickly adapted to a suitable solution by configuration. You can always update to a newer version with more functionality at any time. in other words, the product always remains up-to-date.
  • Our products are extremely fast to implement and adapt without unexpected bills for customization. Options are rent, buy or buy after rent. The choice is yours.
  • Our products offer a lot of functionality and are affordable. In short, an extremely short payback time is guaranteed for any company, large or small.

Improve and optimize processes with our software

Do you want to improve and optimize certain processes on the shop floor? Request a demo and discover the many advantages of how we can convert our MyPlantFloor solution into a full MES system. Would you like to know more about us and our product? Please contact us via +31 76 5156572 or info@agilitec.nl.

OEE software en MES systeem - Productiesoftware - Implementatie
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